Complete Stud Welding
ARC 800 Arc Stud Welding Machine

ARC 800 Arc Stud Welding Machine

The ARC 800 is a powerful drawn arc stud welding system designed for welding mild-steel and stainless-steel studs in industrial and construction applications. Ideal for thicker materials of approximately 2 mm and above, it offers a welding range from M3 to M12 and delivers up to 800 amps of output for reliable, high-quality welds.

Equipped with microcontroller-based controls, function monitoring, and advanced protection features, the ARC 800 provides consistent performance in demanding production environments and on job sites with fluctuating power conditions.

  • Drawn Arc Stud Welding with Ceramic Ferrules
  • Welds M3 to M12 Studs (#4 to 1/2")
  • 800 Amp Welding Output
  • Industrial Protection and Monitoring Systems

ARC 800 Specifications

Welding Process: Drawn Arc with Ceramic Ferrule (ARC)
Base Materials: Mild Steel, Stainless Steel
Welding Range: M3 to M12 (Dia. 2–10 mm) / #4 to 1/2"
Welding Rate: 7–17 Studs Per Minute
Maximum Welding Current: 800 A
Welding Time: 5–1,000 ms (Stepless)
Input Power: 400 V, 3-Phase, 50/60 Hz
Connected Load: I1max = 31 A
Cooling System: Temperature-Controlled Cooling Fan
Protection Class: IP23
Dimensions (L × W × H): 18.50" × 9.06" × 8.66"
Weight: 88.2 lbs. (40 kg)
Compatible Welding Guns: A12, A12-FL, A16, CA08

ARC 800 Features

The ARC 800 is designed for industrial stud welding environments where equipment reliability, weld consistency, and operational protection are critical. Its control architecture and built-in monitoring systems help operators maintain welding quality while protecting the machine during continuous production use.

Microcontroller-Based Weld Control

The ARC 800 utilizes an integrated microcontroller system to manage welding functions and machine operation. This control platform provides accurate weld parameter management and consistent process performance.

800 Amp Industrial Welding Output

With up to 800 amps of available welding current, the ARC 800 provides the capacity required for welding studs up to M12 (1/2") diameter across a broad range of industrial applications.

Integrated Function Monitoring

The machine continuously monitors critical operating functions during use. This built-in oversight helps maintain welding stability and provides operators with valuable system feedback.

Error Code Diagnostics

Integrated error code display capabilities simplify troubleshooting and maintenance. Operators can quickly identify machine conditions and minimize downtime during production.

Electrical Isolation Architecture

The transformer and control unit are physically separated, while the control electronics are galvanically isolated from the welding circuit. This design helps protect sensitive components from electrical interference.

Temperature-Controlled Cooling Protection

A temperature-regulated cooling fan works together with transformer thermal monitoring to maintain proper operating temperatures during extended welding cycles and demanding production runs.

Configure an ARC 800 System for Your Operation

The right welding machine setup depends on stud size, production requirements, and application demands. Complete Stud Welding can help match the ARC 800 with the appropriate welding gun, accessories, and configuration for your operation.