Complete Stud Welding
IPC 90 Automatic Stud Welding Machine

IPC 90 Automatic Stud Welding Machine

The HBS IPC 90 is an integrated stud welding system engineered for automated production lines and high-volume manufacturing environments. Designed for system integrators and automated assembly applications, the IPC 90 independently manages the stud welding process via HBS control components and provides continuous parameter monitoring to ensure consistent weld quality.

With automatic stud feeding and support for up to five welding heads, the system delivers efficient, repeatable fastening performance for modern production operations.

  • Controls Up to Five Welding Heads
  • Integrated Process Monitoring
  • Automatic Stud Feeding System
  • Designed for Production Line Integration

IPC 90 Specifications

Welding Process: SC (Short Cycle), PARC
Welding Material: Mild Steel, Stainless Steel, Aluminum
Welding Range: M3 to M8 (3 to 8 mm) / #4 to 5/16"
Stud Length Range: 8 to 40 mm (0.31" to 1.57")
Welding Capacity: Up to 20 Studs Per Minute
Stud Feeding: Automatic
Display: Colored Display
Welding Head: KAH 612
Maximum Welding Heads: Up to 5
Electrical Connection: 400 V, 3-Phase, 50/60 Hz
Protection Rating: IP 21
Weight: Approx. 220 kg (485 lbs.)

IPC 90 Features

The IPC 90 was developed for manufacturers seeking a complete automated stud welding solution that can be integrated directly into production lines. Combining process control, automated feeding, and multi-head capability, the system helps increase productivity while maintaining consistent weld quality.

Self-Controlled Welding Process

The entire stud welding process is independently managed through HBS control components. This self-sufficient operation reduces reliance on external controls while helping maintain stable and repeatable welding performance.

Automatic Stud Feeding

The integrated automatic feeding system continuously supplies studs to the welding heads, minimizing manual handling and helping maintain uninterrupted production flow during high-volume manufacturing operations.

Controls Up to Five Welding Heads

Unlike traditional single-head systems, the IPC 90 can control up to five welding heads simultaneously. This capability allows manufacturers to increase throughput and optimize cycle times for demanding production environments.

Continuous Parameter Monitoring

Built-in parameter monitoring continuously evaluates critical welding variables throughout operation. This helps maintain optimal welding results and supports quality control requirements in automated manufacturing settings.

Multi-Material Welding Performance

The IPC 90 is capable of welding mild steel, stainless steel, and aluminum fasteners. This versatility allows manufacturers to utilize a single platform across multiple product lines and applications.

Industrial-Grade System Design

With its heavy-duty construction, temperature-controlled cooling system, pneumatic controls, and industrial components, the IPC 90 is built for continuous operation in demanding production environments.

Planning an Automated Stud Welding Line?

Complete Stud Welding helps manufacturers evaluate system layouts, feeding requirements, and process capabilities to determine whether the IPC 90 is the right solution for their production line.