Complete Stud Welding
IT 1002 Arc Stud Welding Machine

IT 1002 Arc Stud Welding Machine

Engineered for production-driven manufacturing environments, the HBS IT 1002 combines high welding output with flexible process control for a wide range of stud welding applications. With 1,000 amps of available welding current, stepless parameter control, and optional automation interfaces, the IT 1002 is built to support consistent weld quality across manual, semi-automated, and fully automated applications.

The system also supports drawn arc and short-cycle welding on mild steel, stainless steel, and aluminum studs up to MR16 while offering precise adjustment of welding current and time. Optional automation and process sequence control capabilities make it well-suited for integration into modern manufacturing systems.

  • Drawn Arc & Short-Cycle Stud Welding
  • Welds M3 to MR16 Studs (#4 to 9/16")
  • Maximum Welding Output of 1,000 Amps
  • Optional Automation & Process Control Integration

IT 1002 Specifications

Welding Processes: Drawn Arc (ARC), Short-Cycle (SC)
Welding Materials: Mild Steel, Stainless Steel, Aluminum
Welding Range: M3 to MR16 (Dia. 2–14 mm) / #4 to 9/16"
Welding Rate: Up to 25 Studs/Min (M12 / 1/2")
Maximum Welding Current: 1,000 A
Current Adjustment Range: 100–1,000 A (Stud Welding)
Welding Time: 5–1,000 ms (Stepless)
Input Power: 480/460 V, 3-Phase, 50/60 Hz
Connected Load: 50 kVA / 40 kW
Cooling System: Temperature-Controlled Cooling Fan
Protection Class: IP23
Dimensions (L × W × H): 26" × 11" × 13.4" (660 × 280 × 340 mm)
Weight: 63.9 lbs. (29 kg)

IT 1002 Features

The IT 1002 is engineered for manufacturers requiring higher output, process flexibility, and integration into automated stud welding systems. Its control architecture supports both standalone production and advanced automation environments.

1,000 Amp Welding Capacity

The power source delivers up to 1,000 amps of welding current, providing the output required for larger diameter studs and demanding production applications.

Drawn Arc and Short-Cycle Operation

The IT 1002 supports both drawn arc and short-cycle stud welding processes, allowing manufacturers to handle a wider range of materials, stud sizes, and production requirements with one machine.

Stepless Current Adjustment

Operators can precisely adjust welding current from 100 to 1,000 amps, allowing accurate setup across various stud diameters and base materials.

High-Speed Production Capability

The system can achieve welding rates of up to 25 studs per minute when welding M12 (1/2") studs, supporting efficient production workflows.

Automation-Ready Configuration

Optional automation and process control packages allow integration into manufacturing cells, automated welding stations, and custom production systems.

Industrial Cooling and Protection

A temperature-controlled cooling fan and IP23-rated enclosure help maintain stable performance in demanding industrial environments while protecting critical electrical components.

Build Your IT 1002 Welding Package

Whether you're adding a standalone welding station or integrating stud welding into a production line, Complete Stud Welding can help configure the right IT 1002 system, welding gun package, and automation options for your application.