The IT 90 is a high-output arc stud welding machine built for demanding production environments where power, process control, and repeatability are critical. Supporting both drawn-arc and short-cycle welding processes, it handles studs from M3 to M24 while delivering up to 2,000 amps of welding current.
Integrated monitoring, programmable welding libraries, and weld data recording capabilities help manufacturers maintain consistent results across high-volume operations.
The IT 90 is designed for manufacturers that require high welding output, advanced process control, and complete traceability of welding parameters across production operations. Its integrated monitoring systems help maintain consistent weld quality while supporting demanding industrial workloads.
An advanced microcontroller continuously manages welding parameters to deliver precise process timing, stable operation, and repeatable welding performance across varying stud sizes.
The system records and analyzes key welding variables during every cycle. Reference and actual values are compared automatically, helping identify deviations before they affect weld quality.
Built-in welding libraries automatically assign recommended welding current and welding time based on stud diameter, reducing setup time while simplifying parameter selection.
The integrated RS232 interface stores welding parameters, date, and time information for every weld, supporting production documentation and quality control programs.
A dedicated lift-test function verifies the operation of gap welding guns and stud welding heads before production begins, helping maintain consistent welding conditions.
The IT 90 can be configured with up to four gun connections, making it suitable for automated welding cells and high-volume manufacturing applications.
Whether you need a standalone welding station or a multi-gun production setup, Complete Stud Welding can help configure the IT 90 with the proper welding guns, cables, controls, and accessories for your specific application.
