The HBS Pegasar 500 is a fully battery-operated capacitor discharge stud welding machine engineered for construction sites and workshops where running a power cord isn't practical. It welds steel CD weld studs from M3 to M6 (#4 to 1/4"), aluminum CD welding studs from M3 to M4 (#4 to #8), and delivers up to 400 welds on a single charge, all from a unit rated IP 44 for protection against dust and water splash with the battery inserted.
Complete Stud Welding supplies the Pegasar 500 as part of a complete HBS CD stud welding equipment package. Whether you need the machine configured for standard CD weld studs, insulation pin welding gun applications, or cupped head pins, we'll match you with the right setup, accessories, and replacement parts.
The Pegasar 500 is designed for professionals who need reliable CD stud welding equipment without a fixed power source. Each feature addresses a specific challenge that comes with working on construction sites, remote structures, and workshop floors without constant power access.
A single charge delivers up to 400 welds at M6 / 1/4" capacity, which is enough for a full shift of CD stud welding work without returning to an outlet. The LiNiCoAlO2 battery lasts for a minimum of 400 charge cycles, retaining approximately 60% of its initial capacity even after 800 cycles.
Quick-access buttons on the front panel call up pre-stored voltage settings for each CD weld stud size. No manual voltage search, no setup time lost between stud diameters; select the size, press trigger, weld.
Charging voltage adjusts continuously from 50 to 100 V across the welding range. This gives operators precise control over weld energy for both steel and aluminum CD welding studs without fixed voltage steps that can leave weld quality off-target.
With the battery inserted, the Pegasar 500 carries an IP 44 ingress protection rating, resistant to dust and water splash from any direction. It's rated for construction-site and workshop use, not just controlled shop environments.
The internal fan runs on demand based on operating temperature rather than continuously. This protects internal components during extended CD stud welding runs without generating unnecessary noise or power draw during lighter cycles.
The Inverter-Capacitor system enables fast recharge between welds while maintaining consistent energy delivery per weld cycle. At 40 studs per minute on M3/#4 and 20 studs per minute on M6/1/4", the Pegasar 500 keeps pace with production without compromising weld quality.
Complete Stud Welding stocks the HBS Pegasar 500 with compatible CD weld studs, Capacitor Discharge weld pins, CD stud welding gun accessories, and everything else your on-site or workshop setup needs. Fast order processing and technical support are included with every purchase.
