The HBS Pegasar 500 Insulation is a battery-powered capacitor discharge stud welding machine built specifically for cupped-head pin and CD ISO nail welding on construction sites and insulation jobs where access to mains power is limited or unavailable. It delivers up to 400 welds per battery charge, carries an IP 44 protection rating with the battery inserted, and runs on Inverter-Capacitor Charging Technology for consistent weld energy from the first pin to the last.
At Complete Stud Welding, we supply the Pegasar 500 Insulation as a complete HBS CD stud welding equipment solution. Whether you need the machine paired with compatible capacitor discharge weld pins, an insulation pin welding gun setup, or CD stud welding accessories, we'll configure your order correctly before it ships.
The Pegasar 500 Insulation is purpose-configured for insulation pin welding on active job sites. It runs without a mains connection, handles tough site conditions, and keeps operators working without stopping for setup or power issues.
The machine runs entirely on its onboard LiNiCoAlO2 battery, delivering up to 400 welds per charge for cupped-head pin 2.7 mm applications. An optional spare battery keeps the job moving without waiting for a recharge. Max charge time is 2.5 hours.
Pre-stored weld settings for cupped-head pins and CD ISO nails are accessible directly from the front-panel buttons. Operators select pin size and start welding immediately. No manual voltage adjustment, no wasted time on setup.
The fully enclosed housing keeps dust, water, and debris out of the internal components during site use. With the battery inserted, the unit carries an IP 44 rating, protecting the capacitor discharge stud welding machine in the conditions it's actually used in.
Charging voltage adjusts continuously from 50 to 100 V with no fixed steps. This gives precise energy control across different pin diameters and base materials, including mild steel, stainless, and aluminum CD weld stud applications on varied substrates.
When running on battery, the Pegasar 500 accu Insulation operates at safety extra-low voltage, designed specifically for environments with increased exposure to electrical hazards, where standard mains-powered CD stud welding equipment isn't rated for safe use.
The internal fan activates based on actual operating temperature rather than running continuously. During extended insulation pin welding gun cycles, it protects the internal components without generating constant noise or drawing unnecessary battery power.
Complete Stud Welding has you covered with the HBS Pegasar 500 insulation welder and essential CD stud welding accessories. Don't waste time sourcing parts from multiple places. One quick call connects you with our experts to finalize your order and get it shipped fast.
