Complete Stud Welding
TW4400 Arc Stud Welding Equipment

TW4400 Arc Stud Welding Equipment

The TW4400 is Tru-Weld's highest-output inverter arc stud welding machine, engineered for large-diameter fastening applications, structural steel fabrication, and heavy industrial manufacturing. Designed for ferrule-shielded arc stud welding, it combines advanced digital controls, exceptional arc stability, and substantial welding power in a production-ready platform.

  • Welds Up to 1-1/4" Diameter Studs
  • Maximum Output of 4,000 Amps
  • Advanced Digital Welding Controls
  • Industrial-Duty Inverter Technology

Product Overview

The TW4400 is Tru-Weld's highest-output inverter arc stud welding machine, engineered for large-diameter fastening applications, structural steel fabrication, and heavy industrial manufacturing.

Designed for ferrule-shielded arc stud welding, it combines advanced digital controls, exceptional arc stability, and substantial welding power in a production-ready platform. Its broad welding range and high-current capability make it an ideal solution for demanding stud arc welding applications where consistency, productivity, and weld quality are critical.

TW4400 Specifications

Welding Process: Ferrule-Shielded Arc Stud Welding
Welding Range: 1/8" to 1-1/4"
Welding Materials: Mild Steel, Stainless Steel, Aluminum
Maximum Welding Output: 4,000 A
Input Voltage: 460V, 3-Phase, 50/60 Hz
Control System: Digital Microprocessor Control
Preset Programs: Factory and User Programmable
Cooling System: Forced Air Cooling
Dimensions: 34" × 22" × 27"
Weight: Approx. 210 lbs.

TW4400 Features

The TW4400 provides exceptional welding output, digital process control, and industrial-duty inverter technology for demanding stud welding applications.

Maximum Arc Stud Welding Capacity

The TW4400 delivers up to 4,000 amps of welding output, providing the arc stud welding capacity required for larger-diameter studs and demanding structural applications. Its high-current design supports efficient welding performance across a broad range of fastening requirements.

Designed for Large-Diameter Arc Weld Studs

With the ability to weld studs up to 1-1/4" in diameter, the TW4400 is well-suited for heavy fabrication, bridge construction, power generation facilities, and structural steel manufacturing where larger fasteners are commonly specified.

Advanced Digital Process Controls

The integrated digital control system allows precise adjustment of welding parameters while providing access to stored welding programs. Operators can quickly select or modify settings to match changing production requirements.

Inverter-Based Welding Technology

Unlike conventional transformer-based equipment, the TW4400 utilizes modern inverter technology to improve arc response, enhance welding consistency, and maximize operating efficiency during the stud arc welding process.

Factory and User Preset Storage

The system includes factory-programmed welding settings along with user-programmable memory locations. This feature helps reduce setup time and promotes repeatable weld quality across multiple production runs.

Multi-Material Welding Capability

The TW4400 can be used with mild steel, stainless steel, and aluminum arc weld studs, providing manufacturers with flexibility across a variety of fabrication and assembly applications.

Need Maximum Stud Welding Performance?

When larger stud diameters and higher production demands require greater welding output, the TW4400 provides the power and control needed for demanding industrial applications. Complete Stud Welding can help evaluate your fastening requirements and determine whether the TW4400 is the right fit for your operation.