Complete Stud Welding
TW6802 Dual Gun Arc Stud Welding Unit

TW6802 Dual Gun Arc Stud Welding Unit

The TW6802 is a fully integrated dual-gun arc stud welding machine designed for manufacturers and fabricators seeking greater productivity and operational flexibility.

Built for both ferrule-shielded and gas-shielded drawn arc stud welding, the system combines high-output welding performance with dual-gun capability, advanced digital controls, and enhanced weld management features. Designed to weld studs up to 1" diameter, the TW6802 provides an efficient solution for demanding production environments requiring increased throughput and consistent weld quality.

  • Dual Gun Welding Configuration
  • Welds Up to 1" Diameter Arc Weld Studs
  • Supports Ferrule and Gas-Shielded Welding
  • Includes Two TWE17000 Heavy-Duty Stud Guns

TW6802 Specifications

Weld Range: 1/4" to 1" Diameter Studs
Total Output: 2,500 Amps
Gun Configuration: Dual Gun System
Weld Controls: Digital Current, Time & Gas Purge Controls
Input Voltage: 230V / 460V / 575V, 3-Phase, 60Hz
Standard Welding Gun: (2) TWE17000 Heavy Duty Stud Guns
Warranty: 2-Year Manufacturer Warranty

TW6802 Features

Dual-Gun Welding Capability

The TW6802 is engineered with a dual-gun configuration, allowing operators to connect and utilize two TWE17000 stud welding guns from a single power source. This setup improves workflow efficiency and reduces equipment changeover time in production environments.

Ferrule and Gas-Shielded Welding Support

Unlike standard systems limited to a single welding method, the TW6802 supports both ferrule-shielded and gas-shielded drawn arc stud welding processes, providing greater application flexibility across different materials and fastening requirements.

2,500 Amp Welding Output

The high-output power supply delivers up to 2,500 amps, providing the arc stud welding capacity required for welding larger diameter studs up to 1". This capability supports structural fabrication and heavy industrial applications.

Digital Process Control System

Integrated digital controls allow precise adjustment of weld current, weld time, and gas purge settings. Operators can quickly optimize welding parameters to improve consistency and repeatability throughout production.

Factory and User-Programmable Presets

Built-in factory presets simplify machine setup while user-programmable memory settings allow operators to store frequently used welding parameters. This reduces setup time and helps maintain consistent weld quality between production runs.

Pro-Tech'd Gun Circuit Protection

Advanced Pro-Tech'D technology protects the stud welding gun circuitry and key electrical components from damage caused by operational faults or electrical disturbances, helping maximize equipment uptime and long-term reliability.

Increase Productivity with Dual-Gun Welding

The TW6802 is designed for operations that need greater flexibility, higher throughput, and the ability to switch efficiently between welding stations. Complete Stud Welding can help determine whether the TW6802 dual-gun system aligns with your production requirements and stud welding applications.