Complete Stud Welding
TW6902 Dual Gun Stud Welding System

TW6902 Dual Gun Stud Welding System

The TW6902 is a high-capacity dual-gun arc stud welding system engineered for fabrication facilities, structural steel manufacturers, and production environments that demand increased throughput and welding flexibility.

Designed for ferrule-shielded drawn arc stud welding, the system combines powerful welding output, dual-gun capability, digital process controls, and advanced weld management features in a compact package. With the ability to weld studs up to 1-1/4" diameter, the TW6902 is built to support demanding large-diameter stud welding applications.

  • Dual Gun Production Configuration
  • Welds Up to 1-1/4" Diameter Arc Weld Studs
  • 3,000 Amp Welding Output
  • Digital Weld Process Controls

TW6902 Specifications

Weld Range: 1/4" to 1-1/4" Diameter Studs
Total Output: 3,000 Amps
Gun Configuration: Dual Gun System
Weld Controls: Digital Current, Time & Gas Purge Controls
Input Voltage: 230V / 460V / 575V, 3-Phase, 60Hz
Warranty: 2-Year Manufacturer Warranty

TW6902 Features

The TW6902 is designed for manufacturers that require maximum stud welding capacity while improving workflow efficiency across multiple welding stations. Its dual-gun architecture and high-output platform make it a practical solution for demanding production environments where large-diameter studs and continuous operation are common.

Dual-Gun Welding Architecture

The TW6902 supports two TWE17000 heavy-duty stud welding guns from a single power source. This configuration allows operators to work from separate stations or alternate between work areas without repeatedly reconnecting welding equipment.

3,000 Amp High-Output Platform

With 3,000 amps of available welding output, the TW6902 delivers the energy required for welding large-diameter arc weld studs up to 1-1/4". The system is designed for structural fabrication, heavy manufacturing, and industrial fastening applications.

Large-Diameter Stud Capacity

Engineered specifically for demanding stud welding applications, the TW6902 handles studs ranging from 1/4" through 1-1/4" diameter. This broad welding range supports both everyday production work and specialized heavy-duty projects.

Digital Weld Parameter Control

Integrated digital controls allow precise adjustment of weld current, weld time, and gas purge settings. Operators can optimize welding parameters for different stud sizes, materials, and production requirements while maintaining process consistency.

Factory and User-Programmable Presets

The control system includes factory-installed welding programs as well as customizable user presets. Frequently used welding settings can be stored and recalled instantly, helping reduce setup time and improve repeatability across production runs.

Pro-Tech'D Electronic Protection

Tru-Weld's Pro-Tech'd technology protects welding gun circuitry and critical electronic components from electrical faults and operational disturbances. This protection helps reduce downtime while supporting long-term equipment reliability.

Configure a Dual-Gun Welding Workstation

When production schedules require greater efficiency and large-diameter stud welding capability, the TW6902 provides the flexibility and output needed to support demanding operations. Complete Stud Welding can help determine the right equipment configuration for your specific application and production goals.

TW6922 Dual Gun Arc Stud Welder | Arc Stud Welding Machine
Complete Stud Welding
TW6922 Dual Gun Arc Stud Welder

TW6922 Dual Gun Arc Stud Welder

The TW6922 is a 3000A fully integrated dual gun arc stud welding machine for ferrule-shielded and gas-shielded drawn arc stud welding from 1/4" to 1-1/4" diameter. It runs two TWE17000 heavy-duty stud arc welding guns simultaneously, accepts 230/460/575V three-phase input, and ships as a complete arc stud welding system ready for production.

  • Arc Stud Welding Range: 1/4" to 1-1/4" Diameter
  • 3000A Dual Gun Arc Stud Welding Machine
  • Ferrule-Shielded and Gas-Shielded Drawn Arc Process
  • Unlimited Duty Cycle Up to 5/8"
  • 230V / 460V / 575V Three-Phase Input
  • Two TWE17000 Heavy Duty Arc Stud Welding Guns Included
  • PRO-TECH'D Technology Protects Gun Circuitry

TW6922 Specifications

Weld Range: 1/4" to 1-1/4" Diameter Arc Weld Studs
Duty Cycle: Unlimited up to 5/8" | 22–24 Studs/Min at 3/4"
Duty Cycle: 16–18 Studs/Min at 7/8" | 12–14 Studs/Min at 1"
Duty Cycle: 4–5 Studs/Min at 1-1/4"
Input Voltage: 230 / 460 / 575 VAC, 3-Phase, 60 Hz
Fuse Requirements (Slow Acting): 230V / 200A | 460V / 100A | 575V / 90A
Dimensions (L×W×H): 36" × 29" × 28"
Weight: 875 lbs
Warranty: 2-Year Limited Warranty on the Power Supply
Built: Made in the USA

TW6922 Features

The TW6922 is equipped with advanced technology that enhances performance and reliability. Its features include high-speed connectivity, user-friendly controls, and a sleek design, making it an excellent choice for both personal and professional use.

Dual Gun Operation

Both TWE17000 heavy-duty stud Arc welding guns run off the single TW6902 power supply. In production environments where arc stud welding runs continuously across a large work surface or fixture, two guns operating from one unit cuts downtime between welds and removes the need for a second machine and power circuit entirely.

Unlimited Duty Cycle Up to 5/8" Stud Diameter

At 5/8" and below, the TW6922 carries an unlimited duty cycle rating. The arc stud welding capacity drops to defined cycles per minute only at 3/4" and larger. For structural fabricators running high-volume arc weld stud operations on mid-range diameters, this is a direct throughput advantage over machines with blanket duty-cycle restrictions.

Digital Controls

All three primary arc stud welding process parameters, time, current, and gas purge, are controlled digitally from the front panel. Factory presets cover the full 1/4" to 1-1/4" arc stud welding range, and user-customizable presets allow shops to save tested settings for repeat jobs and specific materials, including aluminum arc weld studs.

PRO-TECH'D Gun Circuit Protection

PRO-TECH'D technology actively protects the circuitry inside both TWE17000 arc stud welding guns. In heavy production environments where the stud arc welding gun is subject to sustained arc draw cycles at large diameters, gun circuit failures are a common maintenance issue. This protection extends service intervals and reduces the cost of maintaining two guns running in parallel.

Three-Phase Multi-Voltage Input

The TW6922 accepts three-phase input at all three standard North American industrial voltages without internal re-tapping. A single machine moves between facilities or service bays running different panel voltages without hardware changes, a practical specification for contractors and fabricators operating across multiple sites.

Ferrule-Shielded and Gas-Shielded

The TW6922 supports both ferrule-shielded and gas-shielded drawn arc stud welding in one machine. Ferrule-shielded arc stud welding is standard for structural steel and mild steel arc weld studs. Gas-shielded arc stud welding covers stainless and aluminum arc weld studs where ceramic ferrules cannot be used. Operating both processes from a single arc stud welding machine removes the need for separate equipment per material type.

Put the TW6922 to Work on Your Production Floor

Complete Stud Welding stocks the TW6922 dual gun arc stud welding machine with direct technical support on every order. If you are scaling up from a single gun arc stud welder, replacing aging arc stud welding equipment, or evaluating the TW6922 against other machines in the arc stud welding capacity range, call us. We will walk through the duty cycle requirements, voltage compatibility, and stud range to confirm the right fit before you order.